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Compact-Radius Convoluted PTFE Braided Hose for Flexible Equipment Connections

Custom convoluted PTFE braided hose with 304 stainless steel reinforcement, excellent flexibility and a small bending radius for pharmaceutical, food and chemical equipment.
Availability:
Quantity:
  • Soren20060729

  • JINGCHENG

  • 3917290000 3904610000 3917390000

Introduction

A convoluted PTFE braided hose is designed for fluid systems requiring chemical resistance, pressure reinforcement and exceptionally flexible routing.

The JCC-11100-PTFE series uses a corrugated PTFE inner hose surrounded by one layer of high-strength 304 stainless steel braid. The convoluted construction provides a much smaller bending radius than conventional smooth-bore PTFE hoses.

This product is suitable for pharmaceutical, food, chemical and industrial equipment where the hose must pass through restricted installation spaces or accommodate equipment movement.

Why Use a Convoluted PTFE Braided Hose?

Compact machinery often provides limited space for hose installation.

The hose may need to route around:

  • Pumps

  • Valves

  • Tanks

  • Equipment frames

  • Instrument panels

  • Filling heads

  • Mixing units

  • Other process components

A conventional smooth PTFE hose may require too much bending space.

The convoluted structure allows tighter routing while the stainless steel braid improves pressure capability and mechanical protection.

Product Structure

Corrugated PTFE Inner Hose

The PTFE tube has corrugated inner and outer surfaces, providing:

  • Excellent flexibility

  • Very small bending radius

  • Easier routing

  • Better accommodation of vibration

  • Resistance to many chemicals

304 Stainless Steel Outer Braid

The high-strength braid helps:

  • Improve working pressure

  • Increase burst resistance

  • Control hose expansion

  • Protect the PTFE tube

  • Improve mechanical stability

Key Features

Extremely Small Bending Radius

Selected models have minimum bending radii as low as 10 mm.

Flexible Equipment Installation

The hose is suitable for compact systems, misaligned connections and applications involving limited movement.

Temperature Range

The catalog temperature range is:

-70°C to +200°C

Chemical Resistance

The PTFE inner hose is suitable for many compatible:

  • Pharmaceutical fluids

  • Food-processing media

  • Acids

  • Alkalis

  • Solvents

  • Chemical process liquids

Stainless Steel Reinforcement

The braided outer layer improves pressure performance compared with an unbraided convoluted PTFE hose.

Wide Size Range

Catalog sizes range from 1/4 inch to 2 inches.

Typical Applications

  • Pharmaceutical machinery

  • Food-processing equipment

  • Chemical fluid transfer

  • Dosing and filling systems

  • Flexible pump connections

  • Laboratory equipment

  • Compact process machinery

  • Equipment vibration connections

  • Corrosive liquid pipelines

  • Mixing systems

  • Automated production equipment

  • Replacement hose assemblies

Technical Specification

Item

Specification

Product Name

Convoluted PTFE Braided Hose

Model Series

JCC-11100-PTFE

Inner Hose

Corrugated PTFE

Reinforcement

One layer of 304 stainless steel braid

Temperature Range

-70°C to +200°C

Inner Diameter Range

1/4" to 2"

Main Advantages

Small bending radius, flexibility and pressure reinforcement

Applications

Pharmaceutical, food and chemical equipment

Customization

Length, fittings, diameter and assembly

Catalog References

ISO9001:2015 / US FDA 21 CFR 177.1550 / SGS

Product Data

Model

Inner Diameter

PTFE Tube OD

Finished Hose OD

Working Pressure

Burst Pressure

Minimum Bending Radius

JCC-11104-PTFE

1/4" / 5.8 mm

8.3 mm

10.3 mm

2,001 psi / 13.8 MPa

8,004 psi / 55.2 MPa

10 mm

JCC-11108-PTFE

5/16" / 7.8 mm

10.3 mm

12.5 mm

1,957.5 psi / 13.5 MPa

7,830 psi / 54 MPa

15 mm

JCC-11110-PTFE

3/8" / 9.6 mm

12.1 mm

14.1 mm

1,631.3 psi / 11.3 MPa

6,525 psi / 45 MPa

20 mm

JCC-11113-PTFE

1/2" / 12.5 mm

13.5 mm

17.5 mm

1,540.6 psi / 10.6 MPa

6,162.5 psi / 42.5 MPa

25 mm

JCC-11116-PTFE

5/8" / 15.7 mm

19.9 mm

22.5 mm

1,395.6 psi / 9.6 MPa

5,582.5 psi / 38.5 MPa

30 mm

JCC-11119-PTFE

3/4" / 19.9 mm

23 mm

25.5 mm

1,141.9 psi / 7.9 MPa

4,567.5 psi / 31.5 MPa

60 mm

JCC-11125-PTFE

1" / 24.8 mm

35.7 mm

37.5 mm

725 psi / 5 MPa

2,900 psi / 20 MPa

85 mm

JCC-11132-PTFE

1-1/4" / 32 mm

42 mm

45 mm

598.1 psi / 4.1 MPa

2,392.5 psi / 16.5 MPa

100 mm

JCC-11138-PTFE

1-1/2" / 38 mm

48 mm

50.5 mm

525.6 psi / 3.6 MPa

2,102.5 psi / 14.5 MPa

155 mm

JCC-11150-PTFE

2" / 50 mm

60 mm

63 mm

453.1 psi / 3.1 MPa

1,812.5 psi / 12.5 MPa

200 mm

Final working pressure depends on temperature, fittings, hose movement, pressure cycles and complete assembly design.

Benefits in Compact Equipment

This hose can help:

  • Reduce installation space

  • Route around machine components

  • Reduce connector stress

  • Accommodate equipment vibration

  • Simplify flexible pipe layouts

  • Reduce the need for rigid elbows

  • Improve replacement installation

  • Maintain chemical resistance

  • Support pressure-sensitive transfer

  • Match customized equipment connections

Installation Considerations

For reliable service:

  • Do not bend below the specified minimum radius.

  • Avoid twisting the hose during installation.

  • Support fittings against excessive side loads.

  • Confirm whether the hose will move continuously.

  • Protect the steel braid from sharp edges.

  • Confirm pressure derating at elevated temperatures.

  • Use suitable fittings for the transferred medium.

Information Required for Selection

Please provide:

  • Working medium

  • Working temperature

  • Normal and maximum pressure

  • Hose length

  • Inner diameter

  • Required bending radius

  • Static or dynamic installation

  • Movement frequency

  • Fitting type

  • Cleaning method

  • Equipment drawing or original hose

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