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Temperature-Stable Heated Adhesive Line for Solvent-Free Laminators and Flexible Packaging Lamination

JINGCHENG Temperature-Stable Heated Adhesive Line holds laminating adhesive at a constant temperature and viscosity from the metering and mixing unit to the coating station of imported and domestic solvent-free laminators, with heat resistance up to 230°C. Developed in long-term, stable cooperation with laminating machine brands, it uses braided heating elements and efficient insulation in 1/4", 5/16", 3/8" and 1/2" ID, built to order.
Availability:
Quantity:
  • Soren20061102

  • JINGCHENG

  • 3917290000 3904610000 3917390000

Temperature-Stable Heated Adhesive Line for Solvent-Free Laminators and Flexible Packaging Lamination

Solvent-free lamination bonds films, foils and papers without solvent evaporation, but it places tight demands on adhesive handling. The two-component or one-component adhesive is metered and mixed at a controlled temperature, and its viscosity, pot life and coating weight all depend on that temperature being held from the metering and mixing unit to the coating station. JINGCHENG's solvent-free laminator hose is an electrically heated hose applied to all kinds of solvent-free laminating machines, both imported and domestic, heat resistant up to 230°C. A number of laminating machine brands in the industry have maintained long-term, stable cooperation with JINGCHENG for this hose.

What a Laminator Adhesive Line Has to Do

  • Hold viscosity steady: adhesive viscosity changes with temperature, so a cool hose changes coating weight.

  • Protect bond quality: uneven adhesive temperature can show up as poor wetting or inconsistent bond strength.

  • Run continuously: laminators work long shifts, and the hose must hold temperature for the whole run.

  • Fit compact machines: adhesive supply lines on laminators use small bores and tight routing.

Inside the JINGCHENG Laminator Hose

Braided Heating for Even Temperature

Uniformly braided heating elements surround the inner tube and minimize the temperature difference along the inner wall, so the adhesive arrives at the coating unit at the temperature it left the mixer.

High-Efficiency Insulation

Insulation materials are chosen with the hose surface temperature in mind, cutting heat loss, reducing energy use and keeping the outer surface safer around the machine.

Small-Bore Sizes for Adhesive Supply

The catalog range covers 1/4", 5/16", 3/8" and 1/2" ID, which suits the moderate adhesive flows of solvent-free laminating lines.

Controller-Matched Sensor

A Type J or Type K thermocouple, Ni120, PT100 or PT1000 sensor can be integrated to match the laminator's temperature control.

Benefits for Laminator Users and Builders

  • Heat resistance up to 230°C, higher available on request

  • Stable adhesive temperature for consistent viscosity and coating weight

  • Energy-saving insulation around a uniformly braided heating layer

  • Proven with laminating machine brands through long-term, stable cooperation

  • Four compact sizes from 1/4" to 1/2" ID

  • Built to order: voltage, power, sensor, length, fittings and wiring

Where It Is Used

  • Solvent-free laminating machines, imported and domestic

  • Flexible packaging converting: film-to-film and film-to-foil lamination

  • Adhesive metering and mixing units feeding the coating station

  • OEM and replacement hoses for laminator manufacturers and converters

Catalog Size and Pressure Table (Solvent-Free Laminator Hose)

Inner Diameter (inch)

Outer Diameter (mm ±0.2)

Working Pressure (bar)

Working Pressure (psi)

Burst Pressure (bar)

Burst Pressure (psi)

Min. Bend Radius (mm)

1/4"

9

173

2501

690

10005

30

5/16"

11

158

2284

630

9137

40

3/8"

12.4

135

1958

540

7830

60

1/2"

15.9

118

1704

470

6815

150

Data source: JINGCHENG 2025 Electrically Heated Hose Catalog. Heat resistance up to 230°C; higher temperature on request. Confirm the rating at your operating temperature with our engineers when ordering.

Build-to-Order Configuration

Each JINGCHENG electrically heated hose is assembled to the buyer's specification. The catalog order form covers the following items:

Parameter

Options listed in the catalog

Supply voltage

380 Vac, 220 Vac, 110 Vac, 12 Vdc or other

Temperature sensor

Type J thermocouple, Type K thermocouple, Ni120, PT100, PT1000 or other

Hose length

3 m, 4.5 m, 5 m, 6 m, 10 m or other

Inner diameter

Φ8, Φ12, Φ16, Φ19, Φ25 mm or other

Working pressure

4 MPa, 10 MPa, 20 MPa, 35 MPa or other

Heating power

110 W/m, 150 W/m, 170 W/m, 200 W/m or other

End fittings

US, British or metric threads, or other

Wiring

Pin number, wire color and function at the controller end and the gun/tool end

Reading the JINGCHENG Model Code

A typical code such as JCH-200-16-B-3X220-P2-8 is read as follows: 200 = working temperature 200°C; 16 = inner diameter Φ16 mm; B = inner tube type (B stainless steel corrugated tube, TB PTFE hose with stainless steel braid, T PTFE hose, X special material); 3X220 = supply (220 = 220 V single phase, 3X220 = three-phase four-wire 220 V); P2 = sensor (P2 PT100 two-wire, P3 PT100 three-wire, K Type K, J Type J, W no sensor, T special sensor); 8 = working pressure 8 MPa.

Permitted Operating Environment

  • Ambient temperature -40°C to +55°C, relative humidity not above 85%

  • Atmospheric pressure 86 kPa to 106 kPa; voltage range 12 Vac to 380 Vac

  • No gases that corrode metal or damage insulation, no conductive media and no severe mold in the surroundings; other environments are handled as custom builds

Safe Installation Practice

  • Connect the hose strictly according to its technical data and the pin table delivered with it.

  • Never twist the hose sideways during or after installation; torsion can lead to leakage, flow loss, hose damage or fire.

  • Keep bends generous; over-bending can damage the hose and cause short circuit, leakage or fire.

  • Let only authorized, trained operators handle the hose, ideally a dedicated team.

  • Unauthorized modification or adjustment voids the warranty.

  • For any situation not covered by the instructions, contact JINGCHENG engineers for installation guidance.

Ordering Process

  1. Send your inquiry by phone, fax or the website inquiry form.

  2. Our engineers confirm the most suitable specification as the basis for quotation.

  3. You receive a quotation and confirm with a purchase order.

  4. The hose is produced in our factory to the confirmed specification.

  5. Every hose is inspected for defects and packed.

  6. The order is shipped to your designated address.

Specifying a Solvent-Free Laminator Hose

  1. Adhesive and temperature: give the adhesive system and the temperature it must hold in the hose (standard up to 230°C).

  2. Size and length: choose 1/4", 5/16", 3/8" or 1/2" ID and the length from the mixing unit to the coating station.

  3. Electrical data: supply voltage, power per meter and the sensor type of the laminator controller.

  4. Interfaces: thread standard at both ends (US, British or metric) and the connector pin layout.

  5. Routing: keep the hose free of torsion and avoid tight bends next to the fittings.

About JINGCHENG

Shenzhen Jingcheng High-Tech Co., Ltd. has produced PTFE hoses and electrically heated hoses since 2005 and supplies heated adhesive hoses for solvent-free laminating machines as OEM parts and replacements. Send us your laminator model, adhesive and fitting details for a matching specification and quotation.

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