| Availability: | |
|---|---|
| Quantity: | |
Soren20061016
JINGCHENG
3917290000 3904610000 3917390000
Pharmaceutical, food, cosmetic and beverage plants need hose that is clean inside and outside. A bare stainless steel braid protects a PTFE tube from pressure, but it can trap dirt, scratch equipment and wear through in daily handling. JINGCHENG's TPU Covered PTFE Braided Hose (series JCC-61100-PTFE) solves this. A smooth PTFE inner tube is reinforced with high-strength 304 stainless steel braided wire and finished with a smooth PU (polyurethane) outer layer that protects the braid from wear and contamination. The series is rated from -70°C to +260°C and is available in customizable cover colors such as black, red and blue.
In clean processing and chemical dosing, the hose surface matters as much as the bore. Common issues with uncovered or rubber hose include:
Contamination: exposed stainless braid collects dust, product residue and cleaning agents that are hard to wipe off
Braid wear: dragging over floors and equipment frays the braid and shortens hose life
Chemical attack: solvents, acids, alkalis and aggressive cleaning media degrade rubber hose
Permeation and residue: porous hose materials absorb media, causing taste, odor or cross-contamination between batches
A TPU covered PTFE hose keeps the chemical inertness and low permeability of PTFE, adds the pressure strength of a 304 stainless steel braid and closes the outside with a clean, smooth, wipe-down cover.
The JCC-61100-PTFE hose is built in three layers. The inner layer is a smooth PTFE tube that provides a clean, non-stick, low-permeability flow path. The reinforcement layer is high-strength 304 stainless steel braided wire that carries the pressure load. The outer layer is a smooth PU sheath that provides a clean outer surface and protects the stainless steel wire reinforcement from wear and contamination. Cover colors such as black, red and blue can be customized for line identification. Eight catalog sizes cover 5/32" to 1" ID.
Temperature range: -70°C to +260°C (as listed in the catalog)
High working pressure: up to 42 MPa on the 1/4" size, depending on diameter
High burst pressure: up to 126.9 MPa on the 1/4" size
Better cleanliness and wear resistance: smooth PU cover over the braid
Low permeability: PTFE bore is inert to almost all chemicals and solvents
304 stainless steel braid: high-strength pressure reinforcement
Custom cover colors: black, red, blue and other colors on request
Certifications listed for this series: ISO 9001:2015, US FDA 21 CFR 177.1550 and SGS
The catalog lists this hose for various organic solvents and media such as fuel, gas, strong acids and strong alkalis. Because PTFE is inert to almost all chemicals and solvents, one hose type can serve many different products and cleaning agents.
According to the catalog, this hose is an ideal choice for:
Pharmaceutical applications: API, solvent and intermediate transfer lines, and connections on reactors and filling equipment
Food applications: transfer of oils, syrups, flavorings and other food media where a clean outer surface is required
Cosmetics applications: creams, lotions, essences and fragrance lines that require low permeability and easy cleaning
Beverage applications: juice, concentrate and beverage process lines
Viscous media: paint and adhesive conveying, where the non-stick PTFE bore reduces build-up
Corrosive chemical fluids: acids, alkalis and solvents in chemical dosing and transfer systems
High-temperature hydraulic or pneumatic applications: pressure lines on machinery and test equipment
Clean, protected exterior. The smooth PU sheath keeps the braid clean, is easy to wipe down and protects equipment surfaces from scratches.
Wear-resistant cover. The cover shields the 304 stainless steel braid from abrasion and contamination, extending service life.
High pressure in small sizes. The 1/4" size is rated at 42 MPa working / 126.9 MPa burst; burst pressures are approximately three times the working pressures across the range.
Low permeability, inert bore. PTFE does not absorb media, helping prevent taste, odor and cross-contamination between batches.
Color identification. Black, red, blue or custom colors help operators identify media and lines at a glance.
Wide size range. Eight standard sizes from 5/32" to 1" ID, with production to customer parameters available.
Part No. | Size | ID (mm ±0.2) | OD (mm ±0.2) | WP (MPa) | Burst (MPa) | Min Bend (inch) | Min Bend (mm) |
|---|---|---|---|---|---|---|---|
JCC-61104-PTFE | 5/32" | 4 | 9.4 | 27 | 82 | 1.97 | 50 |
JCC-61106-PTFE | 1/4" | 6.35 | 11.5 | 42 | 126.9 | 2.95 | 75 |
JCC-61108-PTFE | 5/16" | 7.8 | 13.5 | 19 | 57.9 | 3.94 | 100 |
JCC-61110-PTFE | 3/8" | 9.7 | 14.5 | 23 | 70.2 | 4.92 | 125 |
JCC-61113-PTFE | 1/2" | 12.7 | 18.5 | 23 | 68 | 6.50 | 165 |
JCC-61116-PTFE | 5/8" | 15.9 | 21.8 | 18 | 53.8 | 7.87 | 200 |
JCC-61119-PTFE | 3/4" | 19 | 25.1 | 15 | 44.8 | 8.86 | 225 |
JCC-61125-PTFE | 1" | 25.6 | 31.5 | 10 | 31 | 11.81 | 300 |
Temperature range: -70°C to +260°C. Cover colors black, red, blue and custom. Custom parameters available on request.
A bare stainless steel braided PTFE hose offers the same type of pressure reinforcement, but the exposed braid can collect residue, fray with handling and scratch surrounding equipment. The PU cover gives a smooth, cleanable surface and protects the braid, which is why covered hose is preferred in pharmaceutical, food, cosmetic and beverage areas.
Rubber and silicone hose are flexible and economical, but solvents, oils and aggressive chemicals can swell or degrade them, and their walls are more permeable. The PTFE bore is inert to almost all chemicals and solvents, has low permeability and releases viscous media such as paint and adhesives easily.
A plain PTFE tube is ideal for low-pressure transfer. When the line must handle pump pressure, hydraulic or pneumatic service, the 304 stainless steel braid of the JCC-61100-PTFE adds pressure strength, while the PU cover keeps the outside clean.
Pressure: keep the operating pressure, including pump pulses, within the working pressure for the selected size; note that ratings differ by size (for example 42 MPa on 1/4" and 10 MPa on 1").
Bend radius: route the hose so that bends do not go below the minimum bend radius, from 50 mm on 5/32" to 300 mm on 1".
Temperature: confirm that the media temperature, cleaning cycles and the surrounding environment are within the rated range; tell us your conditions for sustained high external temperatures so we can confirm the cover and assembly design.
Media: PTFE is compatible with fuels, gases, strong acids, strong alkalis and most organic solvents. Send us your media list for confirmation in critical services.
Color and identification: choose black, red, blue or a custom color for each media or circuit.
Connection: tell us your fitting type (sanitary clamp, thread, quick coupling or swage) so we can recommend the right end design.
JINGCHENG can produce the TPU covered PTFE hose to customer parameters: special diameters, cover colors, cut lengths, end fittings and packaging for pharmaceutical and food equipment builders, dispensing system integrators and distributors. Send us your drawings or requirements and our engineers will recommend a suitable solution.
Do not twist the hose during installation; align the ends before tightening the fittings.
Respect the minimum bend radius and avoid sharp bends right next to the fittings.
Avoid cutting or crushing the PU cover; a damaged cover exposes the braid to wear and contamination.
Flush the line between products, and release pressure before disconnecting paint, adhesive or chemical lines.
Inspect regularly for cover damage, kinks or leakage near the connections, and replace the hose if needed.
JINCHEN ELECTRIC TRACING CO., LTD. (Shenzhen Jingcheng) specializes in fluid-transfer hose solutions, including PTFE inner tube series, braided PTFE hose assemblies and electrically heated hoses. Our TPU covered PTFE braided hose is made under an ISO 9001:2015 quality system, with FDA 21 CFR 177.1550 and SGS listed for the series. Eight standard sizes from 5/32" to 1", custom cover colors and custom production let you source clean, pressure-rated PTFE hose for pharmaceutical, food, cosmetic and chemical lines from one supplier.
When a line must stay clean inside and outside while handling pressure and aggressive media, the JINGCHENG TPU Covered PTFE Braided Hose is a dependable choice. It combines a smooth, low-permeability PTFE bore, a high-strength 304 stainless steel braid and a smooth PU protective cover, with a catalog temperature range of -70°C to +260°C and sizes from 5/32" to 1". Contact us today for samples, pricing or a customized size and color.
