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Aramid Braided Lightweight PTFE Hose Weight and Anti-Static Trade-Offs for Fuel and Aerospace Lines

JINGCHENG Aramid Braided Lightweight PTFE Hose (series JCC-04100-PTFE) pairs a smooth PTFE straight tube with a high-tenacity aramid woven braid for anti-static, low-mass fuel, solvent and aerospace lines rated 24.5–40.0 MPa from -65°C to +220°C. Five standard sizes from 3/8" to 1" ID (10–25.4 mm) are listed with burst pressures up to 160 MPa, and can be customized to your parameters.
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Aramid Braided Lightweight PTFE Hose Weight and Anti-Static Trade-Offs for Fuel and Aerospace Lines

JINGCHENG Aramid Braided Lightweight PTFE Hose (series JCC-04100-PTFE) pairs a smooth PTFE straight tube with a high-tenacity aramid woven braid for anti-static, low-mass fuel, solvent and aerospace lines rated 24.5–40.0 MPa from -65°C to +220°C. This page compares weight, anti-static behavior and pressure ratings of the JINGCHENG JCC-04100-PTFE aramid-braided hose against stainless and spiral-wound alternatives, and shows how to read the five catalog rows from 3/8" to 1".

Weight Versus Pressure: When Aramid Braid Wins

Metallic 304 braid is strong, but on aircraft, rockets, spacecraft, satellites, rail vehicles and weight-sensitive mobile equipment every kilogram counts. Fast-flowing fuels, gases and organic solvents can also build electrostatic charge in an unconditioned tube. The JINGCHENG JCC-04100-PTFE series replaces steel braid with a high-tenacity aramid woven outer layer over a smooth PTFE straight tube, giving working pressures from 24.5 MPa to 40.0 MPa, an excellent anti-static effect, and a -65°C to +220°C range at a fraction of metallic braid weight.

How to Read the JCC-04100 Rows

  1. Five sizes, 3/8" to 1" (10–25.4 mm ID). The 3/8" row is unique versus JCC-03100 and is rated 40.0 MPa working / 160 MPa burst.

  2. Pressure steps down with ID: 40.0 → 37.5 → 33.0 → 29.25 → 24.5 MPa from 3/8" to 1". Burst stays about 4:1 to working pressure.

  3. Bend radius is larger than many expect for a "lightweight" hose — 80 mm at 3/8" up to 400 mm at 1". Plan routing early.

  4. Temperature ceiling is +220°C. Same window as JCC-03100; below the +260°C of many stainless-braided series.

Construction Trade-Offs to Decide Up Front

  • Gain: lower mass, anti-static behavior for flammable fuels/solvents, corrosion-free non-metallic outer reinforcement.

  • Watch: aramid braid needs protection from sharp metal edges and abrasive moving parts during install; it is not a wipe-down jacket like JCC-61100.

Catalog Application Scope

Transmission of hazardous chemicals; fuel, coolant and lubricant pipelines; hydraulic machinery; trains, automobiles, ships, airplanes, rockets, spacecraft and satellites.

Size and Pressure Table (JCC-04100-PTFE Series)

Part No.

Nominal Size

Inner Diameter (mm ±0.2)

Tube Outer Diameter (mm ±0.2)

Braided Outer Diameter (mm ±0.2)

Working Pressure (psi)

Working Pressure (MPa)

Burst Pressure (psi)

Burst Pressure (MPa)

Min. Bend Radius (inch)

Min. Bend Radius (mm)

JCC-04110-PTFE

3/8"

10

13.1

15.6

5800

40.0

23200.0

160

3.15

80

JCC-04113-PTFE

1/2"

13

16.5

18.6

5437.5

37.5

21750.0

150

5.91

150

JCC-04116-PTFE

5/8"

16

19.4

23.2

4785

33.0

19140.0

132

7.09

180

JCC-04119-PTFE

3/4"

19

23.1

26.6

4241.3

29.25

16965.0

117

11.81

300

JCC-04125-PTFE

1"

25.4

30.5

33

3552.5

24.5

14210.0

98

15.75

400

Data source: JINGCHENG PTFE Hose Catalog (JCC-04100-PTFE Series). Operating temperature range: -65°C to +220°C. All specifications can be customized according to customer parameters.

Comparison Matrix

  • vs. JCC-01100 / JCC-01200 stainless braid: aramid cuts weight and adds anti-static performance while holding 24.5–40.0 MPa across 3/8"–1".

  • vs. JCC-03100 spiral wound: same temperature and application scope; JCC-03100 peaks at 44 MPa with steel spiral + 304 braid; JCC-04100 adds 3/8" and prioritizes lightweight anti-static construction.

  • vs. JCC-61100 PU-jacketed braid: use JCC-61100 when wipe-down cleanliness and color-coded polyurethane over 304 braid matter more than mass savings.

Selection and Handling Checklist

  1. Pick ID, then confirm working pressure including surge peaks stays inside that row.

  2. Route at or above catalog minimum bend radius; avoid sharp bends directly behind fittings.

  3. Align fittings before tightening to prevent twisting; sleeve or clamp away from sharp edges.

  4. Bulk hose and custom cut-length assemblies with crimped fittings are available to your drawings — send media, temperature, pressure and connection details.

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